Bayne's Family Bakers
Revolutionising Doughnut Production with Advanced Filtration Technology.
Product Purchased
Custom
Location
Fife
The Challenge
In a bustling bakery, the doughnut production line faced significant downtime daily.
Each day, the team had to switch off the doughnut line and wait for the fat temperature to drop considerably from 180°C. This cooling process was necessary before they could dump the oil through a paper filter screen into a standalone tank. Once filtered, the oil had to be poured back into the doughnut line. To accelerate this cooling process, the bakery positioned numerous pillar fans around the doughnut line, significantly increasing energy consumption and operational inefficiency.
The Solution
Introducing our cutting-edge filtering machine for doughnuts, designed to operate efficiently at the doughnut line’s operational temperature. This advanced machine extracts oil directly from the doughnut line without the need for cooling. The extracted oil passes through a paper filter and a sophisticated carbon filter, capturing particles down to 0.5 microns.
Key Benefits
Reduced Downtime:
Our machine allows filtration at operational temperature, eliminating the need to cool the oil. This innovation dramatically reduces the daily downtime of the doughnut line, increasing overall productivity and throughput.
Energy Savings:
By removing the need for numerous pillar fans to cool the oil, the bakery saves on significant electric consumption. This not only lowers energy bills but also contributes to a greener, more sustainable operation.
Enhanced Oil Quality:
The dual filtration process, involving both a paper filter and a carbon filter, ensures the oil is exceptionally clean. Capturing particles as small as 0.5 microns, this process maintains the quality of the oil for longer periods, improving the taste and texture of the doughnuts.
Operational Efficiency:
The integration of our filtration machine into the doughnut line streamlines the entire process. The ease of operation and maintenance ensures minimal disruption and maximises efficiency.
Why Choose Our Filtration Machine?
Our advanced filtration technology is designed with the bakery's needs in mind.
By addressing the critical pain points of downtime, energy consumption, and oil quality, we provide a comprehensive solution that improves productivity and sustainability. The machine’s ability to filter oil at high temperatures and capture fine particles ensures that the doughnut line operates smoothly and efficiently.